Electric Motor Repair for Low Voltage Induction Motors in PWM Inverter Duty Environments

I still find it amazing that people are coming out with the same thing that we came out with in the 1990s when PWM drives made their dramatic push into industry – and presenting it all as somehow ‘new.’ In any case, here is another IEEE Electrical Insulation Conference paper published in 1997 from research…

Anatomy of an Energy Efficient Electric Motor Rewind

An IEEE article published in the IEEE Electrical Insulation Magazine January/February 1997 during the period where we were developing US Department of Energy motor management programs (Motor Challenge). The information is as true today as it was in 1997.

Evaluation of the Impact of Harmonics on Electric Machine Reliability

Power, magnetic and ground harmonics have a negative impact on the reliability of your electric motors both electrically and mechanically.  We often focus just on the power harmonics when reviewing information on power quality, but rarely view the self-generated electric machine harmonics and the harmonic content present in grounds and neutrals.  Over the past several…

Stator Core Loss and Hot Spot Testing: An Overview

What is the importance and differences between core loss testing and hot spot testing in electric machines through the repair process?  How are they performed and what results do they provide?  In this short article we will discuss the basics of core and hot spot testing and their impact on electric machine reliability.  This white…

Impact of Electrical Reliability and Precision Maintenance Programs on Energy and Environment in Commercial and Industrial Facilities

What is the impact of an electrical reliability program?  Or even the application of a precision maintenance program Overall, the transition to a planned maintenance program from a reactive program has been identified by the US Department of Energy (US DOE) Industrial Assessment Centers (IAC) as having at least 14% improvement of all energy consumption…

Update Energy Savings through the Application of Neutral Harmonic Filter: A Case Study

It is established that neutral and ground harmonic content will load transformers and systems. Prior work has been limited as to the direct relationship of this additional loading on power consumption for a facility. Over the past 24 months applied research has been performed on the measured impact of neutral and ground harmonics and energy…

EMPATH Continuous Monitoring Special Applications for Energy Analysis

The EMPATH™ family of Electrical Signature and Motor Current Signature Analysis (ESA/MCSA) systems go well beyond analyzing electric motors, generators and wind turbines.  It provides prognostic and time to failure estimation (TTFE) capabilities for AC/DC electric motors, synchronous machines, servo motors, machine tools, generators – including utility scale, and transformers.  Not only will it identify…