Electric Motor Repair for Low Voltage Induction Motors in PWM Inverter Duty Environments

I still find it amazing that people are coming out with the same thing that we came out with in the 1990s when PWM drives made their dramatic push into industry – and presenting it all as somehow ‘new.’ In any case, here is another IEEE Electrical Insulation Conference paper published in 1997 from research…

The Mechanical Effects from Thermal Stripping Induction Motor Stators

Back in 1997 Leo Dreisilker, the president of Dreisilker Electric Motors, and I, while I was at a small engineering firm doing what we now call digital twin and machine learning, performed a study on the mechanical impacts of different stator materials when exposed to burnoff ovens. This was published in the 1997 at the…

US Industrial and Commercial Motor System Market Assessment Volume 3 Released by US DOE

Volume 3 of the US Department of Energy’s “US industrial and Commercial Motor System Market Assessment” was released on July, 2022.  The study reviews the energy performance improvement opportunities for the installed base of commercial and industrial motor systems in the United States.  It is noted in the report that electric motors and related systems…

Tech Tip All We Need to Do is Lubricate an Electric Motor Right?

Media bias is not only found related to politics and public policy, but also how we perceive the reliability and maintenance community.  From advertising dollars and marketing being presented as technical articles and information to the idea that ‘digital transformation’ solves everything, or that infrared is a complete electrical reliability program.  As noted in my…

Reliability Engineering, Data Science, Machine Learning and Bias

When dealing with statistical analysis and probabilities its often the missing information that can be an issue.  This can result in bias when working in areas such as reliability, data science and machine learning that result in incorrect solutions.  We’ve seen that in such things as the percentage of type of motor failures, faulty IoT…

Energy Savings through the Application of Neutral Harmonic Filter: A Case Study

It is established that neutral and ground harmonic content will load transformers and systems. Prior work has been limited as to the direct relationship of this additional loading on power consumption for a facility. Over the past 24 months applied research has been performed on the measured impact of neutral and ground harmonics and energy…

EMPATH Continuous Monitoring Special Applications for Energy Analysis

The EMPATH™ family of Electrical Signature and Motor Current Signature Analysis (ESA/MCSA) systems go well beyond analyzing electric motors, generators and wind turbines.  It provides prognostic and time to failure estimation (TTFE) capabilities for AC/DC electric motors, synchronous machines, servo motors, machine tools, generators – including utility scale, and transformers.  Not only will it identify…