Anatomy of an Energy Efficient Electric Motor Rewind

An IEEE article published in the IEEE Electrical Insulation Magazine January/February 1997 during the period where we were developing US Department of Energy motor management programs (Motor Challenge). The information is as true today as it was in 1997.

Evaluation of the Impact of Harmonics on Electric Machine Reliability

Power, magnetic and ground harmonics have a negative impact on the reliability of your electric motors both electrically and mechanically.  We often focus just on the power harmonics when reviewing information on power quality, but rarely view the self-generated electric machine harmonics and the harmonic content present in grounds and neutrals.  Over the past several…

Stator Core Loss and Hot Spot Testing: An Overview

What is the importance and differences between core loss testing and hot spot testing in electric machines through the repair process?  How are they performed and what results do they provide?  In this short article we will discuss the basics of core and hot spot testing and their impact on electric machine reliability.  This white…

Concepts in Reliability Keeping it Simple and Random Thoughts

As I just mentioned to a friend – I seem to be waxing philosophical this past weekend as I complete reading “Wizard: The Life and Times of Nikola Tesla, Biography of a Genius,” by Marc J Seifer. I would not have tripped over this and several other excellent texts had I not started returning to…

Code for TheRamReview.com Part VII Electric Motor Raw Data Machine Learning

Following is the code used to develop the script bringing the details developed in Parts I-VI together for classification and RUL/TTFE outputs in the Part VII article: (article to be posted by September 19, 2021. *Note: The code in this article is for demonstration purposes only and is not meant for real-world applications of this…

Time to Failure Estimation with ESA Series Part 1 Electric Motor Theory

As we start into ESA theories and application, we will have to spend a little time on electric motor theory.  As we will start out with a basic system, AC motors are the simplest in terms of operation and components, we will start out with AC induction motors.  Using this base knowledge, we can later…

Insulation Death Due to Old Age

It does happen, although rarely, in typical industrial environments that an electric machine will die of old age.  The reason is that machines are often exposed to contamination issues, other environmental issues, power issues or a combination of events that degrade the insulation slowly or rapidly. There is also a rule of reliability that should…